Tooling Design Engineer

About the Role

This role focuses on the design, development, and optimization of cold forming and deep impact extrusion processes for metal components. The position plays a key part in tooling design, process validation, and cross-functional collaboration to support both new and existing product development initiatives.

Responsibilities:

• Design and develop header tooling based on blueprints, product drawings, and technical specifications
• Create and maintain design documentation including drawings, BOMs, and technical specs
• Use 3D modeling and drafting software such as AutoCAD and SolidWorks for design creation
• Lead and support the development of cold forming processes, including deep impact extrusion
• Collaborate with machinists and operators for prototype tooling fabrication, testing, and validation
• Analyze tolerance requirements, surface finish, and material microstructure to ensure quality
• Translate 2D prints into tool designs that meet customer expectations
• Support secondary processes such as thread rolling, pressing, and machining
• Apply APQP methodologies to support quality planning and development
• Work with ERP/MRP systems to manage engineering and production workflows
• Maintain a high level of familiarity with cold heading operations, including multi-die and progressive techniques
• Support plating-related processes before and after forming operations
• Design multi-die BOMs for complex component manufacturing

Qualifications:

• Bachelors or Associates degree in Mechanical Engineering or related engineering discipline
• Minimum of 5 years of experience in tooling and progression design for cold heading operations
• Proficiency in SolidWorks and AutoCAD
• Strong understanding of GD&T and standard inspection techniques
• Experience with MRP/ERP systems
• APQP experience
• Familiarity with metalworking dies, calipers, micrometers, and other precision measuring tools
• Hands-on experience with tool room equipment and fabrication processes
• Excellent communication and teamwork skills

Desired Qualifications:

• 12 years of experience specifically in deep impact extrusion
• Experience working with metals such as copper and aluminum
• Exposure to post- and pre-plating processes in cold forming
• Ability to design and manage multi-die tooling assemblies
• Strong analytical skills and attention to detail
• Experience in secondary operations such as thread rolling and machining
• Exposure to 2D animation or visualization tools for engineering applications