Senior Bodyshop Quality Engineer

Department:

Quality

Job Location:

Kasrawy for the Automobile Industry "KAI" Industrial Zone, October, Giza
For interested candidates, kindly send your CV to: Abanoub.Morris@KasrawyGroup.com
Mention the job title in the subject.

Job Purpose:
To ensure the quality of bodyshop operations in CKD vehicle assembly by inspecting body structures, welding, dimensional accuracy, and assembly processes. The role identifies defects, investigates root causes, implements corrective actions, and ensures compliance with manufacturer standards and quality requirements before vehicles proceed to the next production stage.

Job Description:
1. Inspect vehicle body structures, welding points, joints, panels, and body dimensions to ensure compliance with approved specifications and manufacturer standards.
2. Perform in-process and final bodyshop inspections throughout the CKD vehicle assembly process.
3. Identify, document, classify, and report bodyshop defects, including welding defects, panel misalignment, dimensional deviations, and surface imperfections.
4. Use inspection tools and measuring equipment to verify body dimensions, gaps, flushness, and structural conformity.
5. Investigate recurring quality issues using root cause analysis tools such as 5 Whys, Fishbone Diagram, and 8D reports.
6. Coordinate with Production, Process Engineering, and Maintenance teams to implement corrective and preventive actions.
7. Monitor rework activities and verify that repaired body structures meet quality standards before release.
8. Maintain inspection records, non-conformance reports, defect logs, and quality documentation using Excel and the applicable ERP system.
9. Support quality audits, process improvement initiatives, and continuous improvement activities to reduce defects and improve first-pass yield.

Job Requirements:
1. Education: Bachelor's degree in Mechanical Engineering, Automotive Engineering, Production Engineering, or a related field.
2. Experience: 3–5 years of experience in quality control or quality assurance within automotive manufacturing, preferably in bodyshop operations or CKD vehicle assembly.
3. Technical Knowledge: Understanding of body-in-white structures, welding processes, sheet metal components, dimensional inspection, and automotive manufacturing standards.
4. Quality Tools: Practical knowledge of 5 Whys, Fishbone Diagram, 8D Problem Solving, Pareto Analysis, and root cause analysis.
5. Inspection Skills: Experience using measuring instruments such as vernier calipers, micrometers, gauges, and dimensional inspection tools.
6. Computer Skills: Proficiency in Microsoft Excel, Word, PowerPoint, and Outlook for reporting, documentation, and data analysis.
7. ERP Knowledge: Oracle ERP user experience is preferred, particularly in quality records, production transactions, and non-conformance tracking where applicable.
8. Standards: Knowledge of ISO 9001 and automotive quality management requirements such as IATF 16949 is preferred.
9. Other Requirements: Strong analytical, reporting, and problem-solving skills, with the ability to coordinate across departments and work on the factory production floor.

Benefits:
Attractive salary.
Monthly Incentive.
Profit Share.
Reward in Occasions.
Medical and Life insurance.
Transportation.
Mobile Line.
Training Programs.
Career path.

Kasrawy Group: Driving Excellence Since the 1970s Automotive Leadership As a main dealer for global automotive brands such as NISSAN, AVATR, AITO, Citroën, JETOUR, JAC, GOLDEN DRAGON, and IVECO in Egypt and JETOUR, and SOUEAST in Libya, Kasrawy Group operates an extensive network of over 20 service centres and showrooms across Cairo. Our commitment quality and customer satisfaction set us apart in the industry.
Pioneering Local Production, we proudly lead in local vehicle assembly, achieving over 45% Egyptian Production for GOLDEN DRAGON, JETOUR and JAC vehicles. With an annual production capacity of up to 10,000 vehicles, we are expanding our reach by exporting locally assembled cars beyond Egypt, contributing to the national economy and showcasing Egyptian manufacturing capabilities.
Expanding Horizons in Real Estate Kasrawy Group's influence extends beyond the automotive industry. We own and manage prominent commercial properties in Cairo, including RIVULET Twin Towers Mall El Sheikh Zayed, enhancing urban lifestyles with modern retail and business spaces.

Why Join Kasrawy Group?
- Be part of a dynamic, growth-driven company with a rich history of success.
- Work with leading global brands and innovative local projects.
- Contribute to transformative projects in both the automotive and real estate sectors.
- Grow your career in a supportive, forward-thinking environment.