Facilities Engineer - Start Up Phase

 Job Description:

***Positions posted by El Comeback are done on behalf of companies that we support in their search for candidates.***

Our client, SOLX, is looking for a Facilities Engineer.

Job Overview:

The Facilities Engineer is responsible for the design, maintenance, and optimization of building systems to ensure a safe, efficient, and functional work environment. They oversee facility operations, equipment maintenance, and infrastructure improvements.

At the phase of the plant Start-Up, the Facilities Engineer will focus on all activities related to acting as the liaison between Solx and the Engineering Firm contracted for the facilities remodeling and retrofit. Will play a key role in the procurement of equipment and material needed for the plant construction.

The Facilities Engineer plays a critical role in the start-up of a manufacturing plant, ensuring that the facility is operational, safe, and efficient. Their responsibilities typically include:

1. Pre-Startup Responsibilities

  • Facility Readiness & Infrastructure Setup
    • Ensure buildings, utilities, and infrastructure are completed as per design.
    • Verify power, water, compressed air, HVAC, and other essential services are installed and functional.
    • Coordinate with contractors and vendors for final installations and inspections.
  • Equipment Commissioning & Testing
    • Oversee the installation, calibration, and testing of manufacturing support equipment, from a utility's perspective.
    • Ensure compliance with manufacturer specifications and regulatory standards
    • Assist in conducting Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT).
  • Regulatory Compliance & Safety
  • Ensure compliance with OSHA, EPA, local building codes, and industry-specific regulations.
  • Implement safety procedures, emergency response plans, and hazard assessments.
  • Conduct risk assessments on new equipment and processes.

2. During Startup & Initial Operations

  • Utility System Optimization
    • Monitor and adjust utilities (electricity, water, compressed air, steam, HVAC) for efficiency.
    • Troubleshoot and resolve startup issues related to facility infrastructure.
    • Work closely with maintenance teams to establish preventive maintenance plans.
  • Process & Workflow Support
    • Collaborate with production and process engineers to optimize facility layouts for efficiency.
    • Ensure environmental controls (temperature, humidity, ventilation) meet production requirements.
    • Implement facility automation systems for energy efficiency and monitoring.
  • Documentation & Training
    • Develop SOPs for facility operations, maintenance, and emergency response.
    • Train staff on facility systems, safety protocols, and equipment operation.
    • Maintain records of installations, inspections, and compliance certifications.

3. Post-Startup & Continuous Improvement

  • Performance Monitoring & Optimization
    • Analyze energy usage, efficiency metrics, and facility performance data.
    • Recommend improvements to reduce operational costs and environmental impact.
    • Implement sustainability initiatives (e.g., energy-efficient lighting, water recycling).
  • Maintenance & Reliability Programs
    • Establish preventive and predictive maintenance schedules for facility systems.
    • Work on continuous improvement projects to enhance plant uptime and reliability.
    • Ensure spare parts and critical facility components are stocked.
  • Expansion & Future Upgrades
    • Plan for future capacity expansions and facility modifications.
    • Evaluate emerging technologies for improving facility operations.
    • Coordinate with external contractors for infrastructure upgrades.

A Facilities Engineer ensures that the plant startup is smooth, safe, and efficient, setting the foundation for long-term operational success.

  • Key Responsibilities:
    
  • Facility Maintenance & Operations: Ensure all building systems (HVAC, electrical, plumbing, and structural components) operate efficiently and comply with safety regulations.
  • Equipment Management: Monitor, troubleshoot, and repair mechanical and electrical systems to prevent downtime.
  • Energy Efficiency & Sustainability: Implement energy-saving solutions and sustainability initiatives to reduce operational costs.
  • Project Management: Plan and oversee facility renovations, expansions, or installations of new equipment.
  • Compliance & Safety: Ensure all facility systems comply with health, safety, and environmental regulations.
  • Vendor & Contractor Coordination: Work with external service providers for repairs, inspections, and construction projects.
  • Budgeting & Cost Control: Manage facility-related budgets, track expenses, and propose cost-effective solutions.
  • Emergency Response: Develop contingency plans for facility-related emergencies and respond promptly to breakdowns or incidents.

Required Skills & Qualifications:

  • Education: Bachelor's degree in mechanical engineering, Electrical Engineering, Civil Engineering, or a related field.
  • Experience: 2-5 years of experience in facility maintenance, engineering, or a related role.
  • Technical Skills: Proficiency in AutoCAD, CMMS (Computerized Maintenance Management Systems), AHU's, Chillers, CDA, BMS, and building automation systems, among others.
  • Problem-Solving: Strong analytical and troubleshooting skills for diagnosing facility-related issues.
  • Project Management: Ability to manage multiple projects, deadlines, and stakeholders
  • Communication Skills: Excellent verbal and written communication to coordinate with teams, vendors, and management.
  • Certifications (Preferred): LEED Accreditation, PMP, Certified Facility Manager (CFM), or OSHA Certification.

Work Environment:

  • The initial start-up phase includes direct work on the construction areas of the new plant.
  • May involve office and fieldwork in industrial or commercial facilities.
  • 25% Travel time for occasional site inspections and project management.
  • On-call availability for emergency maintenance and troubleshooting.

***Positions posted by El Comeback are done on behalf of companies that we support in their search for candidates.***