Senior Controls Engineer

Job Title: Senior Controls Engineer

Job Location: Addison, TX

About Our Client

Our client is a leading engineering firm specializing in the design and implementation of automation solutions across multiple industries. With a focus on innovation and technical excellence, they provide comprehensive engineering services including control system architecture, industrial automation, and process optimization. Their team of experts collaborates closely with customers to deliver cutting-edge solutions that enhance operational efficiency, productivity, and reliability. Based in Addison, TX, they serve clients in diverse sectors including Semiconductor, Life Sciences, Food and Beverage, and Manufacturing.

Position Overview

We're seeking an experienced Controls Engineer to join our client's team in Addison, TX. This leadership role requires demonstrated technical proficiency in implementing automation solutions with PLC, HMI, SCADA, and DCS/Delta V platforms. You'll interact directly with customers and lead engineering teams in identifying requirements, developing specifications, and implementing automation solutions. The ideal candidate will possess strong problem-solving abilities, excellent people skills, and a passion for creating effective customer partnerships.

Key Responsibilities

• Deliver innovative automation solutions and design standards either self-directed or as a team leader
• Conceptualize, detail, and implement control systems for industrial processes and machinery
• Develop control system architecture and select appropriate components
• Create schematic diagrams and comprehensive system documentation
• Program controllers (PLC, DCS/Delta V) using various programming languages
• Develop HMI/SCADA systems for process visualization
• Design and implement industrial networking systems using protocols like Ethernet/IP, Profinet, and Modbus
• Lead project management activities including execution planning, budgeting, scheduling, and financial tracking
• Oversee project operations up to $10M while ensuring overall profitability
• Provide technical leadership and mentoring to junior engineers and technicians

Required Qualifications

• Bachelor's degree in Electrical/Control Engineering, Mechanical Engineering, Chemical Engineering, or Computer Science (or equivalent experience)
• 8+ years of experience in industrial automation and control systems
• In-depth understanding of Emerson DeltaV platform
• Experience with PLC-5 to ControlLogix conversions
• Proficiency with PLC platforms (Rockwell Automation, Siemens, Modicon)
• Strong knowledge of HMI/SCADA platforms (Rockwell FactoryTalk, Plant Pax, Aveva System Platform, Ignition)
• Understanding of Batch/Recipes, OEE, MES, and ERP systems
• Experience leading engineering teams and mentoring less experienced engineers
• Ability to travel up to 25% (mostly local to Dallas)

Preferred Qualifications

• Experience with VBA, .NET, SQL, and Python
• Project Management experience (PMP certification a plus)
• Experience in industries such as Semiconductor, Life Sciences, Building Automation, Food and Beverage
• Experience in electrical schematic design and control panel design
• AutoCAD proficiency